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57ZYN High Torque Brushed DC Motor for Industrial Actuators and Automation Systems

The 57ZYN series DC gear motor is a high-torque brushed DC motor designed for OEM equipment that requires stronger driving force, stable speed control and a robust mounting structure. With a 57mm square flange design, this motor is easier to install in industrial mechanisms, actuator modules and automation systems where accurate alignment and secure mounting are important.

Compared with smaller ZYN motor series, the 57ZYN motor provides a higher torque range and stronger load capacity. According to the representative technical data, this series includes 24V and 36V DC options, with rated torque ranging from approximately 0.12N·m to 0.3N·m and rated power from approximately 38W to 63W. The available rated speeds are around 2000rpm to 3000rpm, depending on the selected model.

The 57ZYN series is suitable for electric actuators, industrial automation equipment, valve control systems, smart machinery, compact transmission devices and other OEM applications requiring higher output power in a limited space. Modar Motor can also provide customization for shaft dimensions, mounting structure, voltage, speed, torque, cable length, connector type and performance parameters according to customer project requirements.

  • 57ZYN

  • Modar Motor

  • 57mm

  • 38-63W

  • 0.12~0.3N.m

  • 24/36V

  • 100% pure copper

  • 2

  • about 30 days

Availability:

57mm 57ZYN Brushed DC Motor – Product Overview

57ZYN


High-Torque 57mm DC Motor with Square Flange Mounting

The 57ZYN brushed DC motor is built for applications where torque, installation stability and mechanical strength are more important than ultra-small size. Its 57mm square mounting flange provides a firm installation interface, making the motor suitable for equipment that experiences repeated starting, stopping, reversing or load changes.

This structure is especially useful for industrial actuators and drive modules. The square flange helps simplify machine assembly, improve positioning accuracy and reduce installation difficulty during mass production. For OEM engineers, this means the motor can be integrated more easily into housings, brackets, gearbox assemblies or mechanical transmission systems.

24V and 36V DC Options for Different Power Systems

The 57ZYN brushed DC motor series includes both 24V DC and 36V DC motor options. This allows equipment manufacturers to match the motor with different control systems and power supply platforms.

The 24V models are suitable for common industrial control systems, automation equipment and actuator products. The 36V model provides higher rated power and stronger torque capacity, making it a good option for applications that require more output force or a higher voltage operating platform.

For customized projects, Modar Motor can evaluate different voltage options based on the customer's controller, power supply, duty cycle and required output performance.

Representative Technical Parameters

The product table shows several representative 57ZYN brushed DC motor models, including 57ZYN001, 57ZYN002, 57ZYN003 and 57ZYN004. These models are designed for different combinations of voltage, speed, torque, power and motor length.

57ZYN001 for Higher Power 36V Applications

The 57ZYN001 model uses a 36V DC platform. It provides a rated torque of approximately 0.3N·m, rated speed of around 2000rpm, rated power of approximately 63W, and a motor length of around 101mm. This model is suitable for applications that require stronger torque and higher power output.

57ZYN002 for Balanced 24V Torque Output

The 57ZYN002 model is a 24V DC option with rated torque around 0.2N·m and rated power around 46W. It is suitable for equipment that needs stronger output than smaller DC motors while still using a standard 24V power system.

57ZYN003 for Medium-Speed Drive Modules

The 57ZYN003 model provides rated torque of approximately 0.15N·m, rated speed around 2500rpm, and rated power around 39W. It can be used in applications where speed and torque need to be balanced within a compact mechanical structure.

57ZYN004 for Higher-Speed 24V Applications

The 57ZYN004 model offers rated speed around 3000rpm, rated torque approximately 0.12N·m, and rated power around 38W. It is suitable for equipment requiring higher output speed and moderate torque.

Stronger Load Capacity for Demanding OEM Equipment

The main advantage of the 57ZYN brushed DC motor series is its stronger mechanical output. With rated torque up to approximately 0.3N·m, this series can support applications where smaller motors may not provide enough force. It is suitable for mechanisms that need to move heavier loads, overcome friction, drive transmission parts or maintain stable motion under resistance.

This makes the 57ZYN brushed DC motor a practical choice for actuator manufacturers, automation system builders and industrial equipment suppliers who need a compact but more powerful DC drive solution.

Performance Curve for Motor Selection

The motor performance curve helps engineers understand the relationship between speed, torque, current, efficiency and output power. For OEM projects, this information is important because the motor should not only meet the target speed, but also operate within a suitable load range.

When selecting a 57ZYN brushed DC motor, customers should consider the actual working torque, peak torque, startup load, continuous running time, current limit, controller capacity and temperature rise. Modar Motor can support motor matching based on these conditions to help customers reduce testing risk and improve product reliability.

Customization Options

Shaft Design Customization

The output shaft can be customized according to the customer's assembly requirements. Available customization may include shaft length, diameter, D-cut, flat shaft, threaded shaft, keyway, special machining surface or coupling interface. This helps the motor connect smoothly with gears, pulleys, couplings, worm gears or customer-designed transmission parts.

Mounting Interface Customization

The standard 57mm square flange is suitable for many industrial and actuator systems, but the mounting hole size, hole position, front cover structure and locating boss can also be adjusted according to project requirements. This is useful when the motor needs to fit an existing machine structure or replace a previous motor model.

Electrical Performance Customization

Modar Motor can support customized voltage, rated speed, torque, current and power according to the final application. For example, some customers need higher starting torque, while others need lower current, lower noise or a specific rated speed. These requirements can be evaluated during the sample development stage.

Cable and Connector Customization

Wire length, cable outlet direction, terminal type and connector model can be customized to improve assembly efficiency. This is especially important for OEM customers who need stable batch production and consistent wiring layout.

Rotation Direction and Control Matching

57ZYN brushed DC motor rotation direction, wiring definition and controller matching requirements can be discussed based on the customer's system design. For actuator and automation projects, clear motor control requirements can help avoid assembly and testing problems later.


Key Product Advantages

Higher Torque Than Smaller ZYN Motor Series

The 57ZYN brushed DC motor series provides a stronger output platform compared with smaller 40mm, 45mm and 55mm DC motors. It is more suitable for applications where the equipment needs higher torque, stronger starting performance or more stable driving force under load.

57mm Square Flange for Secure Installation

The square flange structure improves mounting stability and makes the motor easier to integrate into industrial equipment. For products that require accurate positioning and firm installation, this design is more practical than a simple cylindrical body.

Multiple Models for Different Load Levels

The 57ZYN brushed DC motor series includes several torque and speed options. Customers can choose a higher-torque model for heavier loads or a higher-speed model for faster movement. This flexibility helps reduce unnecessary oversizing and improves product matching.

Suitable for Industrial OEM Development

57ZYN brushed DC motor is suitable for OEM equipment manufacturers who need stable supply, customized design and engineering communication. Modar Motor can help customers adjust the motor according to their technical drawings, test results and production requirements.

Practical Balance of Power and Size

With rated power up to approximately 63W, the 57ZYN brushed DC motor series offers useful output performance while keeping the motor compact enough for many actuator and automation applications. It is a good choice when customers need stronger performance without moving to a much larger motor platform.


Typical Application of 57mm 57ZYN Brushed DC Motor

Industrial Electric Actuators

The 57ZYN brushed DC motor is suitable for industrial electric actuators that require stronger torque and stable motion control. 57ZYN brushed DC motor can be used in rotary actuators, valve actuators, locking mechanisms and compact drive assemblies.

For actuator applications, motor selection should consider rated torque, peak torque, gear transmission, operating current, duty cycle and installation strength. The 57ZYN series provides a stronger platform for actuator manufacturers that need reliable movement under mechanical load.

Automation Drive Modules

Automation equipment often requires motors that can start, stop and run repeatedly under controlled conditions. The 57ZYN brushed DC motor series can be used in positioning systems, feeding devices, rotating platforms, small conveyors, automatic adjustment modules and transmission mechanisms.

Its square flange structure is helpful for fixed installation, while the higher torque range allows the motor to drive more demanding loads than smaller DC motors.

Valve and Fluid Control Systems

The 57ZYN brushed DC motor can be used in electric valve control systems, fluid control devices and automatic opening or closing mechanisms. These applications often require stable torque, controlled speed and reliable starting ability.

For valve systems, customers may need a special output shaft, rotation angle control, gearbox matching or waterproof structure. Modar Motor can evaluate these requirements and provide suitable customization suggestions.

Smart Machinery and Equipment Adjustment Systems

The 57ZYN brushed DC motor series can be applied in smart machinery that requires automatic movement, lifting, rotating or positioning. Examples include smart cabinets, automatic doors, lifting platforms, electric furniture, adjustment mechanisms and intelligent industrial devices.

The motor's stronger torque output makes it suitable for mechanisms that need to move heavier components or operate under resistance.

Commercial and Light Industrial Equipment

57ZYN brushed DC motor can also be used in commercial machines, packaging equipment, vending machines, office automation devices and compact industrial machines. For these applications, durability, installation convenience and stable batch supply are important factors.

Customized OEM Transmission Systems

Many OEM customers use DC motors as part of a customized transmission system. The 57ZYN brushed DC motor series can be combined with customer-designed gears, couplings, brackets or control systems. Modar Motor can support sample evaluation and parameter adjustment according to the customer's actual load test results.


Technical Specifications of 57mm 57ZYN Brushed DC Motor

The following technical data applies to the 57mm 57ZYN Brushed DC Motor.

Electrical Parameters

  • Rated voltage options: 24/36V etc.

  • Rated speed: 2000-3000rpm(customized)

  • Rated Torque: 0.12~0.3N.m(customized)

  • Output power range: 38~63W(customized)

Mechanical Parameters

  • 57mm outer diameter

  • Customized cover mounting size

  • Customized cable length and terminal

Optional Configurations

  • can be customized with gearbox


Brushed DC Motor.pdf


Motor Characteristics
57ZYN brushed dc motor specification


57ZYN brushed DC Motor Drawing
57ZYN brushed dc motor drawing
57ZYN Brushed DC Motor Performance Curve
57ZYN brushed dc motor performance curve



FAQ – 57mm 57ZYN Brushed DC Motor

What is the 57ZYN brushed DC motor mainly used for?

The 57ZYN brushed DC motor is mainly used for applications requiring higher torque and stable motion output, such as industrial actuators, automation equipment, valve control systems, smart machinery, commercial machines and customized OEM transmission systems.

What voltage options are available for the 57ZYN brushed DC motor series?

The representative models include 24V DC and 36V DC options. The 24V versions are suitable for common automation and actuator systems, while the 36V version can provide stronger power output for higher-load applications.

What is the rated torque range of the 57ZYN brushed DC motor?

According to the listed technical data, the rated torque ranges from approximately 0.12N·m to 0.3N·m. The final torque depends on the selected model, voltage, speed and customized configuration.

What is the rated power range?

The representative rated power range is approximately 38W to 63W. The 36V model provides the highest power in the listed table, while the 24V models offer different speed and torque combinations for flexible selection.

What makes the 57ZYN brushed DC motor different from smaller ZYN motors?

The 57ZYN brushed DC motor offers higher torque, higher power and a stronger square flange mounting structure. It is more suitable for heavier loads, actuator systems and industrial applications where smaller motors may not provide enough output force.

Can the 57ZYN brushed DC motor shaft be customized?

Yes. The shaft can be customized by length, diameter, flat surface, D-cut, thread, keyway or other special structures. Customers can provide drawings or samples for evaluation.

Can Modar Motor customize the mounting flange?

Yes. The 57mm square flange, mounting holes, locating boss and front cover structure can be customized according to the customer’s equipment design, especially for OEM projects or replacement motor applications.

Is 57ZYN brushed DC motor suitable for valve actuators?

Yes. The 57ZYN brushed DC motor is suitable for many valve actuator applications because it provides stable torque, compact size and customizable shaft design. For valve projects, customers should provide required torque, rotation angle, duty cycle and installation dimensions.

What information should I provide before requesting a quotation?

To receive a suitable motor recommendation, please provide voltage, target speed, required torque, shaft drawing, mounting dimensions, duty cycle, load type, controller information, working environment and estimated order quantity.

Can the 57ZYN brushed DC motor be used for continuous operation?

It depends on the load, current, temperature rise, cooling condition and duty cycle. For continuous operation, Modar Motor can help evaluate the working point and recommend whether a standard or customized design is more suitable.

Does Modar Motor support OEM and ODM production?

Yes. Modar Motor supports OEM and ODM production for DC motors, including customized voltage, speed, torque, shaft, flange, cable, connector, performance curve and special application requirements.


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