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Framless Motors – Solutions for Robotics & OEM Applications

Frameless motors (also known as torque motors) are brushless motors supplied without a housing, shaft, or bearings, enabling seamless mechanical integration into customer-specific systems. By eliminating gearboxes and traditional motor housings, frameless motors deliver zero backlash, high torque density, compact form factors, and excellent motion smoothness.

Modar Motor offers a complete frameless motor portfolio covering 25 mm to 115 mm frame sizes, designed for robotic joints, direct-drive rotary axes, medical motion platforms, and industrial automation equipment. Each size group is engineered to support different torque, speed, and thermal requirements while maintaining consistent integration principles for system designers.

Frameless motors are especially well suited for low-speed, high-torque, gearless motion systems, where accuracy, stiffness, efficiency, and long-term reliability are critical.

Frameless Motor Product Overview

Frameless motors are selected when system-level performance matters more than standalone motor packaging.

Key advantages include:

  • Zero backlash — no gears or couplings required
  • High torque density — maximum torque in minimal volume
  • Superior positioning accuracy — ideal for closed-loop control
  • Flexible mechanical design — bearings, encoders, and cooling defined by the system
  • Long service life — reduced mechanical wear points
These benefits make frameless motors a preferred choice over traditional servo motors with gearboxes in many precision applications.

Frameless Motors by Frame Size

Modar Motor provides frameless motors across multiple frame sizes to support different load levels and integration spaces.
Each size category has a dedicated product page containing detailed specifications, drawings, and electrical data.
frameless motor 25mm
 
25mm Frameless Motors
  
ultra-compact systems
frameless motor 70mm
 
70mm Frameless Motors
 
mid-to-high torque industrial direct drive axes
frameless motor 38mm
 
38mm Frameless Motors
 
lightweight motion modules
frameless motor 85mm
 
85mm Frameless Motors
 
heavy-duty direct drive systems
frameless motor 55mm
 
50mm Frameless Motors
 
compact robotic joints, medical motion assemblies
frameless motor 115mm
 
115mm Frameless Motors
 
large robotic joints
Rated voltage options: 24V etc.
Rated speed: 22650rpm(customized)
Rated Torque: 0.032N.m(customized)
Output power range: 70W(customized)
Motor part number 25ZWC10X-1
Stator outer diameter mm 25 (±0.016)
Rotor inner diameter mm 11.6 (+0.018)
Number of slots - 12 
Pole pairs -
Phase-to-phase resistance 0.42 
Phase-to-phase inductance mH 0.123 
Winding connection method - Star connection
Insulation class - F
Duty type - S2
Feedback method - /
Commutation angle - 120°
Insulation strength (Withstand voltage) - 600VAC/1s/3mA
Insulation resistance - 50MΩ/500VDC
Stator weight g 20 
Rotor weight g 3.2 
No-load speed RPM 26000 
No-load current A 0.65(REF)
Rated voltage VDC 24 
Rated power W 70 
Rated torque N·m 0.032 
Rated speed RPM 22650 
Rated current A 3.8 
Rated voltage options: 48V etc.
Rated speed: 10470rpm(customized)
Rated Torque: 0.1N.m(customized)
Output power range: 110W(customized)
Motor part number 38ZWC15X-1
Stator outer diameter mm 38±0.019
Rotor inner diameter mm 18+0.018
Number of slots - 12 
Pole pairs -
Phase-to-phase resistance 0.8 
Phase-to-phase inductance mH 0.9 
Winding connection method - Star connection
Insulation class - F
Duty type - S2
Feedback method - /
Commutation angle - 120o
Insulation strength (Withstand voltage) - 1200VAC/1s/3mA
Insulation resistance - 50MΩ/500VDC
Stator weight g 50 
Rotor weight g 10 
No-load speed RPM 13000 
No-load current A 0.6(REF)
Rated voltage VDC 48 
Rated power W 110 
Rated torque N·m 0.1 
Rated speed RPM 10470 
Rated current A 2.75 
Rated voltage options: 48V etc.
Rated speed: 4100-5350rpm(customized)
Rated Torque: 0.3-0.51N.m(customized)
Output power range: 168-219W(customized)
Motor part number   50ZWC15X-1 50ZWC25X-1
Stator outer diameter mm 50±0.031 50±0.031
Rotor inner diameter mm 30+0.033 30+0.033
Overall length (L) mm 13.2  19.5 
Stack length (L1) mm 8.9  15.2 
Rotor length (L2) mm 17.7±0.2 24±0.2
Number of slots - 18  18 
Pole pairs - 10  10 
Phase-to-phase resistance 0.62  0.6 
Phase-to-phase inductance mH 0.44  0.45 
Winding connection method - Star connection Star connection
Insulation class - F F
Duty type - S2 S2
Feedback method - Hall sensor Hall sensor
Commutation angle - 120o 120o
Insulation strength (Withstand voltage) - 500VAC/1mA/1s 500VAC/1mA/1s
Insulation resistance - 100MΩ/500VDC 100MΩ/500VDC
Stator weight g 77.5  124 
Rotor weight g 38  50 
No-load speed RPM 6400  5000 
No-load current A 0.4(REF) 1.1(REF)
Rated voltage VDC 48  48 
Rated power W 168  219 
Rated torque N·m 0.3  0.51 
Rated speed RPM 5350  4100 
Rated current A 4.4  5.65 
Rated voltage options: 48V etc.
Rated speed: 3350-3750rpm(customized)
Rated Torque: 0.55-1.3N.m(customized)
Output power range: 216-456W(customized)
Motor part number   70ZWC20X-1 70ZWC25X-1
Stator outer diameter mm 69±0.037 69±0.037
Rotor inner diameter mm 42+0.039 42+0.039
Overall length (L) mm 15.9  21.5 
Stack length (L1) mm 10.3  15.9 
Rotor length (L2) mm 20.5±0.2 26±0.2
Number of slots - 18  18 
Pole pairs - 10  10 
Phase-to-phase resistance 0.32  0.22 
Phase-to-phase inductance mH 0.52  0.35 
Winding connection method - Star connection Star connection
Insulation class - F F
Duty type - S2 S2
Feedback method - Hall sensor Hall sensor
Commutation angle - 120o 120o
Insulation strength (Withstand voltage) - 500VAC/1mA/1s 500VAC/1mA/1s
Insulation resistance - 100MΩ/500VDC 100MΩ/500VDC
Stator weight g 167.5  224 
Rotor weight g 72  90 
No-load speed RPM 4350  4400 
No-load current A 0.5(REF) 1.3(REF)
Rated voltage VDC 48  48 
Rated power W 216  456 
Rated torque N·m 0.55  1.3 
Rated speed RPM 3750  3350 
Rated current A 5.4  11.4 
Rated voltage options: 48V etc.
Rated speed: 3100-3950rpm(customized)
Rated Torque: 1.3-2N.m(customized)
Output power range: 422-827W(customized)
Motor part number   85ZWC25X-1 85ZWC35X-1
Stator outer diameter mm 85±0.043 85±0.043
Rotor inner diameter mm 52+0.046 52+0.046
Overall length (L) mm 20.3  30.1 
Stack length (L1) mm 13.8  23.6 
Rotor length (L2) mm 25±0.2 35±0.2
Number of slots - 18  18 
Pole pairs - 10  10 
Phase-to-phase resistance 0.14  0.06 
Phase-to-phase inductance mH 0.34  0.12 
Winding connection method - Star connection Star connection
Insulation class - F F
Duty type - S2 S2
Feedback method - Hall sensor Hall sensor
Commutation angle - 120o 120o
Insulation strength (Withstand voltage) - 500VAC/1mA/1s 500VAC/1mA/1s
Insulation resistance - 100MΩ/500VDC 100MΩ/500VDC
Stator weight g 315  460 
Rotor weight g 135  189 
No-load speed RPM 3650  4700 
No-load current A 0.6(REF) 2.4(REF)
Rated voltage VDC 48  48 
Rated power W 422  827 
Rated torque N·m 1.3 
Rated speed RPM 3100  3950 
Rated current A 10.3  20.6 
Rated voltage options: 48V etc.
Rated speed: 1400rpm(customized)
Rated Torque: 3.9N.m(customized)
Output power range: 570W(customized)
Motor part number 115ZWC37X-1
Stator outer diameter mm 115±0.027
Rotor inner diameter mm 74+0.03
Number of slots - 27 
Pole pairs - 15 
Phase-to-phase resistance 0.122 
Phase-to-phase inductance mH 0.477 
Winding connection method - Star connection
Insulation class - F
Duty type - S2
Feedback method - Hall sensor
Commutation angle - 120o
Insulation strength (Withstand voltage) - 1200VAC/1s/3mA
Insulation resistance - 50MΩ/500VDC
Stator weight g 815 
Rotor weight g 245 
No-load speed RPM 1750 
No-load current A 1.8(REF)
Rated voltage VDC 48 
Rated power W 570 
Rated torque N·m 3.9 
Rated speed RPM 1400 
Rated current A 14.1 

Typical Frameless Motor Applications

Frameless motors are widely used in applications where direct drive, precision, and mechanical flexibility are required.
Common application areas include:

Robotics & Automation

  • Robot shoulder, elbow, and wrist joints
  • Collaborative robot (cobot) axes
  • SCARA and delta robot rotary modules
Their high torque density and zero backlash performance enable smooth, responsive motion and high repeatability.

Direct Drive Motion Systems

  • Rotary tables and indexing platforms
  • Direct drive turntables
  • Precision positioning stages
  • Gearless operation improves stiffness, accuracy, and dynamic response.
   
   

Medical & Laboratory Equipment

  • Medical imaging subsystems
  • Diagnostic and laboratory automation devices
  • Surgical and rehabilitation motion units
  • Compact integration and low vibration support quiet, precise operation in sensitive environments.

Industrial & Precision Equipment

Applied in:
  • Semiconductor manufacturing tools
  • Optical inspection and measurement systems
  • High-precision assembly machines
  • Direct integration improves system stability and thermal management.

Custom Frameless Motor Solutions for OEM Customers

Beyond standard models, Modar Motor provides OEM and ODM services for Frameless motors, including:
  • ​​​​​​​

    Parameter such as voltage, speed, torque, power customization


  • ​​​​​​​

    Encoder and integration


  • ​​​​​​​

    Noise optimization for
    medical and commercia
    devices


  • ​​​​​​​

    Support for small-batct
    prototyping and mass
    production


FAQ – Frameless Motors

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