80mm brushless planetary gear motor – Product Overview
![80mm brushless gear motor]( "80mm brushless gear motor")
80mm brushless planetary gear motor for Heavy-Load Output
The 80mm brushless planetary gear motor is designed for applications where smaller compact gearmotors no longer provide enough torque reserve. With a larger gearbox and stronger brushless motor platform, this series can handle more demanding mechanical loads while delivering smoother control and longer service life than a typical brushed gear motor.
For OEM designers, this means 80mm brushless planetary gear motor can be used in systems that require reliable torque transmission over long operating cycles. It is particularly suitable for equipment where output force, gearbox durability and low-speed controlled movement are more important than ultra-compact size.
24V Brushless Motor Platform with Integrated Reduction Drive
The representative base motor model shown in the technical chart is X88BLDC045, a 24V brushless DC motor. Before gearbox reduction, the motor provides:
No-load current: approximately 1.77A
No-load speed: approximately 2941rpm
Rated current: approximately 11.79A
Rated speed: approximately 2500rpm
Rated torque: approximately 0.8N·m
Motor length: approximately 86mm
This base motor is then paired with a planetary reduction gearbox to generate a wide range of final output speed and torque combinations. The integrated structure allows engineers to use one motor platform across many application types simply by changing the gearbox ratio and stage count.
Reduction Ratios from 4.29 to 836.86
One of the core advantages of 80mm brushless planetary gear motor is the wide ratio selection. The representative table includes the following reduction ratios:
4.29, 5.18, 6.75, 18.37, 28.93, 34.98, 78.72, 149.90, 236.1, 531.34 and 836.86
This broad ratio window allows the motor to support very different operating profiles.
Low Ratios for Faster Mechanical Output
Ratios such as 4.29:1, 5.18:1 and 6.75:1 are suitable for applications that still require relatively fast shaft speed but need more torque than a direct-drive motor can deliver.
Typical examples include rotating rollers, drive wheels for auxiliary systems, faster transfer modules and compact industrial transmission assemblies.
Mid Ratios for Balanced Torque and Speed
Ratios such as 18.37:1, 28.93:1 and 34.98:1 provide a more balanced output. These are often selected for electric actuators, rotary indexing systems, positioning mechanisms and general industrial automation equipment.
High Ratios for Slow and Powerful Motion
Ratios such as 78.72:1, 149.90:1, 236.1:1, 531.34:1 and 836.86:1 are intended for low-speed, high-torque motion. These configurations are suitable for lifting modules, locking mechanisms, heavy positioning systems, turntable drives and other motion systems where torque matters more than speed.
Multi-Stage Planetary Gearbox Structure
The gearbox can be configured with 1-stage, 2-stage, 3-stage or 4-stage reduction structures. Each stage combination changes overall length, torque capability and output speed.
1-Stage Gearbox
A 1-stage gearbox is more compact and supports higher output speed. In the representative table, the 1-stage configuration corresponds to shorter total length and is appropriate for faster applications with lower reduction demand.
2-Stage Gearbox
A 2-stage gearbox provides stronger reduction while keeping the assembly relatively compact. It is suitable for mid-speed automation modules, drive units and mechanical motion systems requiring more torque.
3-Stage Gearbox
A 3-stage gearbox is ideal when the equipment needs lower shaft speed and significantly higher torque. This is common in industrial adjustment mechanisms, medium-duty lifting systems and heavy automation modules.
4-Stage Gearbox
A 4-stage gearbox is designed for very low output speed and very high torque. This is the best choice for applications like slow-positioning drive systems, gate operators, heavy-duty rotary systems and compact power reduction modules.
Representative Performance Range
Output Speed Window
Based on the representative chart, the motor can provide output speed from approximately:
This makes 80mm brushless planetary gear motor series suitable for both moderate-speed industrial motion and extremely slow controlled movement.
Output Torque Window
The representative output torque range spans from approximately:
This is a major reason why the 80mm brushless planetary gear motor platform stands out from smaller BLDC planetary gear motors. It is far better suited for applications where substantial torque multiplication is needed.
Gearmotor Length Options
Total gearmotor length varies according to gearbox stage. Representative lengths include approximately:
140.5mm
162mm
183.5mm
205mm
This allows OEM engineers to balance installation space and output performance when selecting a suitable configuration.
Engineering Selection Notes
Start with the Required Output Speed
When choosing a planetary BLDC gearmotor, the first design step is identifying the required final output speed. A faster application generally needs a lower ratio, while a slow and force-focused application needs a higher ratio.
For example:
faster rotating modules may use 4.29:1 to 6.75:1
balanced actuator systems may use 18.37:1 to 34.98:1
high-torque slow-motion systems may use 78.72:1 and above
Check Real Working Torque, Not Just Nominal Torque
The correct model should be selected using actual working torque, not only the table’s maximum torque values. Engineers should include:
A proper safety margin helps improve gearbox life and operational reliability.
Match the Motor with a Suitable BLDC Controller
Because this is a brushless DC gear motor, it must be matched with an appropriate BLDC controller. The controller should support:
Correct controller matching is especially important in heavy-load applications.
Consider Backlash and Positioning Accuracy
Planetary gearboxes are compact and efficient, but like all mechanical reduction systems, they have backlash. For applications such as indexing, alignment or precise angular control, backlash tolerance should be discussed during model selection.
Review Duty Cycle and Thermal Conditions
The final choice should also consider:
These factors affect both motor heat rise and gearbox service life.
Motor Wiring and Control Features
Hall Sensor Motor Connection
The 80mm brushless planetary gear motor drawing shows a standard motor connection diagram with Hall sensor wiring and motor phase wiring. This type of configuration is widely used in BLDC systems because it improves:
Suitable for Closed-Loop and Controlled Motion Applications
Because the motor includes Hall-related wiring, 80mm brushless planetary gear motor is suitable for systems that need more controlled output than a simple open-loop brushed motor. This is useful in smart devices, automation equipment, robotic modules and industrial machinery where predictable motion is important.
Customization Options
Gear Ratio Customization
Modar Motor can help select the most suitable gearbox ratio according to the target output speed and torque. Standard representative ratios include:
4.29, 5.18, 6.75, 18.37, 28.93, 34.98, 78.72, 149.90, 236.1, 531.34 and 836.86
Output Shaft Customization
The output shaft can be customized in different forms, such as:
round shaft
D-cut shaft
flat shaft
threaded shaft
keyway shaft
extended shaft
special machined shaft
This helps the gearmotor connect with couplings, sprockets, pulleys, turntables, gear transmissions or custom assemblies.
Flange and Mounting Interface Customization
The front flange, locating diameter, mounting holes and overall interface can be adjusted based on customer drawings or OEM installation requirements.
Hall Wiring and Connector Customization
Cable length, connector type, signal definition, wire outlet direction and harness arrangement can be customized according to the controller and equipment layout.
Speed and Torque Matching
Although the representative version uses 24V DC, Modar Motor can evaluate customized requirements for:
Key Product Advantages
Large Torque Capacity in a Compact Integrated Design
This 80mm brushless planetary gear motor series provides extremely high torque output while still keeping the motor and gearbox in one integrated unit. It is ideal for heavy-duty OEM drive systems that need strong force in limited installation space.
Brushless Structure for Long Service Life
The BLDC design avoids brush wear, which means lower maintenance and better long-term stability than brushed gearmotor solutions.
Wide Ratio Selection for Flexible Product Design
With ratios ranging from 4.29:1 to 836.86:1, 80mm brushless planetary gear motor platform can be used for many different industrial motion profiles without changing the entire motor family.
Better Fit for Higher-Load Systems
Compared with smaller 42mm, 44mm or 56mm planetary BLDC gearmotors, the 80mm brushless planetary gear motor platform is much better suited for heavier mechanical loads and stronger output torque requirements.
Hall Feedback for More Reliable Motion Control
The Hall-based wiring structure helps the motor work more effectively with modern BLDC controllers, improving startup behavior and operational stability.
OEM Customization Support from Modar Motor
Modar Motor supports customized brushless planetary gearmotor development for OEM projects, including voltage, ratio, shaft, flange, connector, wiring and performance configuration.
Typical Application of 80mm brushless planetary gear motor
Heavy-Duty Automation Equipment
This 80mm brushless planetary gear motor can be used in automation systems that require higher torque than standard compact motors can provide. Typical examples include feed drives, indexing mechanisms, transfer units and mechanical positioning systems.
Gate, Barrier and Door Drive Systems
The high-torque low-speed configurations make this series suitable for automatic gate drives, barrier systems, industrial doors and controlled opening mechanisms.
Lifting and Positioning Modules
80mm brushless planetary gear motor can be applied in lifting units, height adjustment systems, rotary positioning structures and slow-movement mechanisms requiring stable torque and strong reduction.
AGV Auxiliary and Smart Machinery Modules
For AGV or smart equipment, 80mm brushless planetary gear motor can be used in auxiliary lifting, locking, pushing, steering assistance and structural actuation modules.
Rotary Tables and Turntable Drives
The lower-speed high-torque output versions are a practical choice for rotary displays, industrial turntables, indexing discs and controlled rotating platforms.
Customized OEM Power Transmission Assemblies
Many customers use this 80mm brushless planetary gear motor platform as the core drive element inside a custom gearbox-driven module. Modar Motor can support sample selection, ratio confirmation and structural matching according to project needs.
Technical Specifications of 80mm brushless planetary gear motor
The following technical data applies to the 80mm Brushless planetary gear Motor.
Electrical Parameters
Rated voltage options: 24V etc.
Rated speed: 3~583rpm(customized)
Rated Torque: 3.1~439.3N.m(customized)
Output power range: 137~188W(customized)
Mechanical Parameters
Optional Configurations
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brushless dc motor specification.pdf
| Motor Characteristics |
![80mm brushless gear motor specification]( "80mm brushless gear motor specification") |
| 80mm brushless planetary gear motor Drawing |
![80mm brushless gear motor drawing]( "80mm brushless gear motor drawing") |
| 80mm brushless planetary gear motor Performance Curve |
![80mm brushless gear motor performance curve]( "80mm brushless gear motor performance curve") |
| 80mm brushless planetary gear motor wiring diagram |
![80mm brushless gear motor wiring]( "80mm brushless gear motor wiring") |
FAQ –80mm brushless planetary gear motor
What is the 80mm brushless planetary gear motor?
It is a 24V BLDC motor combined with a planetary reduction gearbox, designed to provide lower speed and much higher torque for automation, industrial machinery and OEM motion systems.
What voltage does this gearmotor use?
The representative model is based on a 24V DC platform. Other voltage requirements may be evaluated according to the application and project quantity.
What gear ratios are available?
Representative ratios include 4.29, 5.18, 6.75, 18.37, 28.93, 34.98, 78.72, 149.90, 236.1, 531.34 and 836.86.
What is the output torque range?
According to the representative data, the output torque range is approximately 3.1N·m to 439.3N·m, depending on the selected ratio and stage configuration.
What is the output speed range?
Representative output speed ranges from about 583rpm down to 3rpm, depending on gearbox ratio.
Does 80mm brushless planetary gear motor use Hall sensors?
Yes. The wiring illustration shows a Hall sensor and motor phase connection structure, which is suitable for BLDC controller integration and controlled motion applications.
Is 80mm brushless planetary gear motor suitable for heavy-duty automation?
Yes. This is one of the strongest points of the 80mm platform. It is especially suitable for higher-load automation systems, gate drives, rotary platforms and industrial positioning modules.
Can the output shaft be customized?
Yes. Modar Motor can customize shaft length, shaft diameter, flat shaft, D-cut shaft, threaded shaft, keyway shaft or special shaft machining according to customer drawings.
Can the gearbox ratio be customized?
Yes. The gearbox ratio can be selected or optimized based on required output speed, torque, installation space and stage preference.
What information should I provide for selection?
Please provide:
voltage
target output speed
required torque
load type
duty cycle
shaft drawing
mounting dimensions
controller information
working environment
estimated order quantity
Does Modar Motor support OEM and ODM customization?
Yes. Modar Motor supports OEM and ODM customization for brushless planetary gearmotors, including voltage, gear ratio, shaft, flange, wiring, connector and performance configuration.
